Mark
March 1999    

Environment-Friendly Chromium-Free Coated Steel Sheets Marketed


NKK President Yoichi Shimogaichi
Cross-sectional view of NKK's chromium-free coated steel sheet

NKK has begun marketing a newly developed high-performance chromium-free coated steel sheet that overcomes the weak points of conventional chromium-free coated steel sheets. Called "Geo Frontier Coat," the new product can be a substitute for chromate-treated steel sheets and meet emerging needs of users in electrical appliance sectors promoting "green procurement" of environment-friendly products.

Galvanized steel sheets are generally surface-treated with chromate to enhance corrosion resistance. However, to help reduce the use of substances that are harsh on the environment,alternative methods of surface treatment without use of chromium have been studied. While existing chromium-free coating technology provides favorable corrosion resistance after the treatment, it still has one weakness. When users try to remove the press oil with alkaline degreasers, the film is chemically damaged, thereby deteriorating the corrosion resistance.

The major advantage of NKK's new chromium-free coated steel sheet is that it has the same corrosion resistance level as chromate-treated steel sheets, due to a proprietary organic composite coating that was applied, even after alkaline degreasing.It is a new product with a good balance of added features highly desired in electrical appliances,such as fingerprint resistance, conductivity, and paintability. Both electrogalvanized and hot-dip galvanized steel sheets can be used as substrates.

In addition to Geo Frontier Coat, NKK has also developed a high-performance chromium-free prepainted steel sheet called "Chromium-free Excel Coat." These two products are the centerpiece of NKK's new series of environment-friendly steel sheets, for which the company is stepping up sales efforts focusing on such uses as the chassis and inner parts of home electronics, audio-visual,personal computer, and copier products. Use in the auto and building materials sectors will also be promoted in the future.

NKK's environment-friendly steel sheet series also includes the following, making a total of 17products in the lineup.

  • Corrosion-resistant steel sheet with excellent lubrication, featuring sufficient press formability even without press oil (UZ-SL)

  • High-hardness and high-formability prepainted steel sheet "Excel Coat Geo-Flex," eliminating postpainting processes by users after forming and saving energy

  • Heat-resistant and non-sticking prepainted steel sheet with excellent lubrication conducive to reducing environmental loads (Lubi-Coat)

  • 55%Al-Zn alloy plated steel sheet with special chemical coating, featuring excellent corrosion resistance and formability (Genius Coat)

  • Hot-dip galvanized steel sheet with excellent corrosion resistance for housing applications with enhanced durability (Century Coat)

  • Wear-resistant prepainted steel sheet with excellent formability, eliminating need for onsite painting (TAIMAX GL)

  • Non-oriented electrical steel sheet for magnetic applications, realizing higher efficiency and downsizing of motors and generators

  • "Super E Core" 6.5%-silicon magnetic steel sheet ideal for high-frequency reactors and transformers,offering weight and noise reductions in addition to power savings

  • "Super HF Core" high-silicon magnetic steel sheet with ultra-low iron loss under high-frequency conditions which is ideal for high-speed motors for electric vehicles and sub-power systems for trains, offering energy savings

  • "Super BR Core" high-silicon magnetic steel sheet with low residual magnetic flux density which is ideal for transformers and power supply systems for computers, preventing overflow of excess current and realizing downsizing and cost savings

  • High-tensile strength hot-rolled steel sheet with excellent formability and corrosion resistance for automobile parts, allowing weight reduction and fuel savings (NKH Series)

  • New high-tensile strength cold-rolled steel sheet with excellent formability and crashworthiness for auto body and structural parts, offering weight reductions, safety and energy savings

  • "Tight Scale NKCF" checkered steel sheet highly resistant to scale exfoliation for structural applications,improving working environment and simplifying manufacturing processes

  • Steel sheet for porcelain enameling with added sanitation and environmental friendliness

  • Vibration-damping steel sheet "CALMA" for use in engine oil pans, roofs, floors, and various covers to effectively reduce noise and environmental impact


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